Welding cart and construction

 

If you buy a new piece of equipment it usually demands some additional tools and equipment.  Here is a list I personally use to make my welds safe for me and effective for the finished piece:

 

Specialized wire cutters to snip off the correct length of wire, a grinder and a portable metal cutting bandsaw.

Protective leather gloves, a mask for particulates and gasses, a cotton cap, a self-darkening welding helmet and a tank with carbon dioxide/argon mix shielding gas for cleaner welds.

A variety of Vise-grips, crecent wrenches, clamps, magnetic holders. There is much more, but these are the basics.

 

Storage for these usually requires a place for the tools and tool boxes for the smaller pieces and expendables.  For convenience a welding cart is a great way to get this family of welding equipment to a welding area and back to its storage area.

You can buy a commercial cart for all of this equipment, but I chose to take the long route and make my own.  I sized this cart to take another tank of gas for stainless steel or aluminum and an additional adjustable shelf for more tools and sized the top for room for another welder or plasma cutter.  I also used my favorite locking 4″ casters from RH Brown.

 

Half way through build

Half way through build

Notice extensive use of magnetic corner jigs

welding cart build 2

welding cart build 2

Nuts welded to over size holes in square tubes for adjustable shelf

Cart

Cart

Weldable cast chain hooks and before wheel attachment

With wheels

With wheels

Ready for welder and tank

Main ingrediants

Main ingrediants

Ready for tool boxes, band saw and clamps

8×10 camera and factory sculpture from film

 

Last term at the Certificate for Photography program at University of Washington, I constructed a 4×5 box camera thinking I would make it for a pinhole, I did make it and made a shutter out of a floppy disk which you can see in previous posts. One of the projects I made from the film after making drawings for all sides of a factory was to develop the film and without enlarging it onto paper, cut the film into shapes and make an “architectural” model out of the film adhering the sides and clerestories with scotch tape.  The 4×5 factory was a bit small and an 8×10 film camera would make a bigger sculpture from it’s negative, so a new camera was built, originally designed for a pinhole lens, but made flexible to take any Horseman or Sinar lens board.  The camera had set a focal length of a little over a meter and used a 210mm lens and lens board from a Horseman 4×5 view camera.  On an 8×10 camera a 210mm lens is a bit wide, so so the drawings to be photographed were enlarged  to fill the negative.  Instead of hand drawing the elevations were constructed them in Google’s SketchUp drawing program, printed at 11×17 and then about doubled on an enlarging copier.  The pages were taped together to get a subject big enough to fill the image on the film.  Color corrected compact fluorescent bulbs in two studio lights with reflectors and scrims were used to flatten out the light.  After some sloppy developing (two of the negatives dislodged in the developing tank and blocked a lot of the chemicals for another two negatives, so they were faint) the negatives were dried and then cut out and made into the factory sculpture out of the film.  The sculpture was placed upstairs in the study window and shot digitally south to Lake Union, Downtown Seattle and the Space Needle.  The RAW files were manipulated in Photoshop and made a couple of great prints.

 

Simply stated, an economical scratch-built 8×10 camera box was built with a fixed focal length, a 210mm lens and a double sided 8×10 film holder were attached to the front and back of the camera, a set of sides were drawn electronically for factory shapes, the enlarged factory drawings were shot on film with the 8 x 10 camera, the film was chemically processed, the film was washed and dried then cut out to be joined with scotch tape, then the sculpture was digitally shot and the RAW files were manipulated in Photoshop and printed on the University’s high-end Epson archival inkjet printers.

 

Seems so simple, doesn’t it?

8x10 camera build 1

8x10 camera build 1

Making big box square

8x10 camera build 2

8x10 camera build 2

Clamping parts after gluing

8x10 camera build 3

8x10 camera build 3

Removable front lens board holder to change focal length, box and film holder reciever

8x10 camera sketch and film holders

8x10 camera sketch and film holders

Comparison of 3.25 x 4, 4x5 and 8x10 film holders and 8x10 camera ideas

Printed paper elevation

Printed paper elevation

SketchUp factory side

4x5 and 8x10

4x5 and 8x10

Scale of two cameras. 8x10 with an additional 60mm box extender for proper focal length and focus

8x10 factory shoot

8x10 factory shoot

With dark cloth and plexi viewing screen in the same plane as when film will be inserted

8x10 factory shoot 2

8x10 factory shoot 2

Without dark cloth

Factory image on computer screen

Factory image on computer screen

Looking at Photoshop manipulation

Factory image

Factory image

Added color, tints and reflection. Final print is a bit darker.

New sculpture tool and cart

 

Taylor Art House has acquired a new tool for joining steel, a Miller 211 MIG Welder.  My neighbor down the street let me borrow his suitcase MIG welder for several months last year, gave me a hour of lessons, showed me how to set up the shielding gas, how to prepare steel for welding and then how to  “hot glue” pieces of steel.  I got so enamored with the process, I bought my own and hope to have some pieces for the PUP show at Phinney Center Gallery in April 2013. Included are photos of a SketchUp model of a welding cart, the MIG welder and cart pieces read to weld.

    Welding cart drawing

    Welding cart drawing

    Cart drawing - Dimensions and quantities written over SketchUp model printout

    Welding pieces

    Welding pieces

    Cart pieces - 1 x 1 x 1/16" square tube sections cleaned and ready for welding

    MIG welder

    MIG welder

    New Miler welder - right out of packaging.

     

     

     

     

    New Shutter from floppy disk, Legos, etc.

     

    I cruise the Web for all sorts of cheap ways to make components for large format cameras.  I have seen several shutters for pinhole cameras made using floppy disks.  The recently built  4×5 camera needed a better shutter than the taped black piece of paper that was being used.  Shutter speeds are pretty slow for pinhole cameras, so time or vibrations are not as critical as cameras with the relatively large openings in glass lens.  This shutter was cut down with a band saw and the rough edge was sanded.  The floppy memory material was removed.   A Lego “handle” was cut in half and one piece was epoxied to the slide and the other was attached above the slide on the body of the floppy case to act as eye hooks to make a frictionless path for the waxed thread (used for finishing off ropes for sailing).  Another Lego piece (white) was drilled and had a small v cut into the drilled hole and the hole was reamed to have a round glass bead seat into the bottom to hold the slide open.  That stop was epoxied to the lower part of the floppy. Two holes were drilled to the top and bottom of the floppy case for small stainless screws and washers to hold the shutter to the lens board in case another shutter wanted to be used or this one repaired.  The tolerances on the slide are such that there is still room for the mechanism to move freely and remain light tight.  On the photos of the open mode of the shutter you can see the brass sheet with the pinhole. This was not only fun to build and cost effective, it has very little vibration and is very effective and light proof.

    String is slack and the spring of the gate is closed. No light to the pinhole.

    The string is pulled down with the glass bead assembly and locked in the white Lego piece

    Detail showing pinhole in the opening of the floppy cover in the shutter open state .

     

    8 x 10 camera build – design and parts

     

    Taking the Winter quarter of the Certificate for Photography class taught by Carla Fraga and David Johnson at the University of Washington requires an end of term presentation of your quarter’s project.  I stated that I would build a large camera to get large negatives shot of images of architectural drawings that would be scanned then inverted to “negative” readings in Photoshop, making more or less “positive ” images on the film negatives. The film would be cut and taped or adhered to build sculptures similar to architectural models and then the objects would be digitally shot in front of landscapes whether they be rural, suburban or urban.  The camera in this sketch is based on a fixed focal length lens with a fixed focal length from the lens to the film plane (no focus adjustment). The camera is designed to have  lens boards traded out. An additional lens board will have a brass sheet drilled and sanded pinhole lens of the same focal length of 210 mm or approximately 8.3 inches.  Too much information? Not to worry there is more, but first a design drawing that was started December 15, 2012 and has had at least two other additions of drawings and ideas from January 18 and 20th of 2013.

    Drawn on a Whitelines A4 spiral bound book at full scale in ink, ball point and pencil

     

    Here is a comparison of film holders to get a feeling of the scale of the 8 x 10 negative. The smallest is a recently purchased 3.25 x 4.25 inch Fidelity film holder, possibly from the 1940s or 50s.   A set of two were purchased. These were basically unused made from aluminum, sheet metal, wood and an anti-static black plastic material for the dark slides. They are from a seller on eBay and had the original box and marketing flyer.  These were attained because someone gifted me a box of Kodak electron microscope film slightly past its expiration date.  A new camera will be built around these film holders and a variety of lens and pinholes.  The next is the 4 x 5 inch negative holder, the most common used for the Taylor Art House film based photographic explorations.  The last film holder is the 8 x 10. To the left of the 8 x 10 film holder is a start in pine and epoxy of the camera back being constructed for the new camera to hold the film holder.  More postings will arrive as construction progresses.

     

    Clockwise from upper left: 3.25 x 4.25, 4 x 5, 8 x 10 and camera back start from pine.

    Sewn sIlver based photographs

     

    Here are some images taken in low light of pre-developed parts of photographic contact sheets or instant film prints mechanically sewn over undeveloped photographic paper. Some of the pieces have been deformed at the top and fastened with the sewing to hold that shape to make funnels in some instances and some of the shapes have paper punch holes to allow developer to flow through the “funnel” or pieces that abstractly develop the new image exposed on the paper. If the developer doesn’t touch the paper what is left is white.  Many of the final prints have a background image of the water south of the southern overlook of Gasworks park.

     

    The sewing is done in a bathroom with the window and door edges blacked out. A red darkroom light is the only bulb illuminating the room.

     

    Cut up pieces of exposed photographic paper are sewn on to an unexposed 8 x 10 piece of photographic paper.  These sewn composites are put into a “dark” box and taken to a full darkroom with film processing area and enlarger developing room. A negative is put into an enlarger and the image focused on to a test piece of paper, the composites are taken out one at a time, exposed with the image then taken over to the developing tray. The exposed composite is held above the bath and the developer is poured with a beaker over the print held at an angle.  The developer is poured over the sewn pieces directing the flow of the development to produce the best final indication of the history of the flow and creating the best  image.  Sometimes the developer is applied over previous pours to get overlapped darker grays and blacks.  Note the flow of the chemicals around paper edges, sewn threads and through paper punched holes.  Some of the earlier images with cut up smaller contact sheet images have white lines where the exposures were blocked by threads. These composites have been modified in a post developing stage and tacked with zig-zag sewing to pull the thread away from the white lines.  The two factory composites have many sewn line marks to further define the outlines of factories and structure below the implied waterline as if they are sitting in moats recalling paintings of factories from earlier this year.

     

    Many of these photos were accepted for the Blue Sky’s Pacific Northwest Viewing Drawers in Portland, Oregon, juried selection 2013.

     

    FountainFLow2 thumbnail
    FountainFLow thumbnail
    BreweryFlow thumbnail
    TrailerFlow thumbnail
    StripHoles thumbnail
    Polaroid Holes thumbnail
    5BayFactory thumbnail
    3Factory thumbnail
    FountainFLow2

    FountainFLow2

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    FountainFLow

    FountainFLow

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    BreweryFlow

    BreweryFlow

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    TrailerFlow

    TrailerFlow

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    StripHoles

    StripHoles

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    Polaroid Holes

    Polaroid Holes

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    5BayFactory

    5BayFactory

    Sewn silver based photographic paper composites. These images have three or four stages of development : including original contact sheets cut and sewn over unexposed photographic paper, poured development process and post-development sewing

    3Factory

    3Factory

    Factory Film Sculpture Prototype

     

    While taking the Certificate for Photography Program at the University of Washington this term, I was in the darkroom as much as possible.  I would do my own film developing at home for my 4×5 negatives then take them to the Art Building darkroom to do contact prints and enlarging on photographic paper.

    I decided for the last critique of the class I would do some architectural /art drawings based on the factory paintings and sculptures I did earlier this year. I scanned the Sumi/watercolor/ink drawings and inverted them in Photoshop then inkjet printed them.  Lights and camera were set up and the inkjets were pinned to a wall, the negatives were developed and dried then cutout with a sharp hobby knife.  This prototype was taped together with a couple of different Scotch tapes.  Not sure what the next batch is going to be, but I think I will shoot the next negatives in a n 8×10 format. Fun!

     

    Sumi/Watercolor thumbnail
    Lights Camera thumbnail
    4x5 negatives thumbnail
    Film Factor outside thumbnail
    Film model thumbnail
    Film Cutout thumbnail
    Sumi/Watercolor

    Sumi/Watercolor

    This was drawn to scale with Micron archival ink pen, ground Sumi ink and some watercolor on Somerset printmaking paper

    Lights Camera

    Lights Camera

    To save time the lights were set up with metal deflectors and shot with lights in the same plane as the inkjets, lights set at forty-five degrees in plan

    4x5 negatives

    4x5 negatives

    Negatives drying on custom shower curtain ring / chrome binder clip holders

    Film Factor outside

    Film Factor outside

    This film factory sculpture image will be fun to enhance in Lightroom and Photoshop

    Film model

    Film model

    Here is a bottom view of the film factory all taped up

    Film Cutout

    Film Cutout

    This is the remainder of a 4x5 film negative after the factory side shape is cut out

    Open House for MDA donors

     

    Here a couple of shots from donors picking up their prints after generously donating to Muscular Dystrophy fundraising this fall.

     

    Prints  thumbnail
    Table and Donors thumbnail
    Donor audience thumbnail
    Prints

    Prints

    The easiest way to dry prints in this studio is with a "clothesline" and clothes pins

    Table and Donors

    Table and Donors

    Display of prints for donor review

    Donor audience

    Donor audience

    Explaining the process of making the prints

    4×5 Pinhole Camera Build

     

    During the last several weeks of taking classes and working in the darkroom at the University of Washington for the Certificate for Photography program this fall and visit with Jen Dalley, a partner with Thomas Bath at Parallel Lines Studio in Ely, Nevada just before classes started (Jen has several dozen cameras and has made a bunch of pinhole cameras), I was inspired to make my own camera.

    Here are a couple of images that show some of the components during the build and some photos of the finished camera.  I just bought some 8 x 10 film holders so I am going to scale this idea up for that format. Both cameras are optimized for the fixed focal length of the pinhole that roughly matches a glass lens coupled to a shutter and adjustable aperature mechanism.  The 4×5 has an older Kodak lens – probably from a 2 1/4″ format box or folding camera that I picked up from Jim’s Camera in the University District just before he shut his doors for $10.  The 8 x 10 camera will have a lens board with a pinhole and a lens board for a 210mm f/8 lens in a Copal shutter that I use in my Horseman 4×5 cameras.

     

    More on the 8 x 10 at a later date.

     

    If you double-click on the large photo, you will get larger images in a slide show that will have arrow keys when you pass  the mouse to the left or right of the image.

     

    Drawing1 thumbnail
    Drawing 2 thumbnail
    4x5 box  thumbnail
    4x5 box 2 thumbnail
    Pinhole 1 thumbnail
    Pinhole 2 thumbnail
    Taped pinhole WP thumbnail
    Tripod nut WP thumbnail
    Wood box1 thumbnail
    Wood box 2  thumbnail
    Camera front thumbnail
    Camera back thumbnail
    Camera bottom thumbnail
    Camera with tripod mount thumbnail
    Shutter thumbnail
    The shoot thumbnail
    Waiting thumbnail
    Drawing1

    Drawing1

    Front or back view from SketchUp

    Drawing 2

    Drawing 2

    Perspective with applied dimensions from SketchUp model

    4x5 box

    4x5 box

    FIrst gluing before fitting and paint

    4x5 box 2

    4x5 box 2

    Showing drilled depression for tripod nut assembly to left

    Pinhole 1

    Pinhole 1

    Scale of pinhole and matte black sprayed lens board side towards camera.

    Pinhole 2

    Pinhole 2

    Aligning drilled brass shim with blackened center with Sharpie

    Taped pinhole WP

    Taped pinhole WP

    Complete assembly finished with black art tape

    Tripod nut WP

    Tripod nut WP

    Throw away sanding disk as an epoxy mold to adhere stainless steel nut to washer for tripod mount

    Wood box1

    Wood box1

    Testing fit of focusing glass assembly for a variety of film holders

    Wood box 2

    Wood box 2

    Trying fit of lens board with Kodak lens assembly

    Camera front

    Camera front

    Fancy spray paint showing lens board with pinhole

    Camera back

    Camera back

    Focusing back assembly held with picture frame anchors

    Camera bottom

    Camera bottom

    Finished stainless tripod nut assembly

    Camera with tripod mount

    Camera with tripod mount

    Attaching tripod mounting shoe

    Shutter

    Shutter

    Taped Polaroid black instant film protector used as a shutter

    The shoot

    The shoot

    Taking some shots

    Waiting

    Waiting

    Timing Polaroid test shoots with Iphone

    Sculpture becomes Spacecraft

     

    I have given myself a goal of making 12 new sculptures by the end of the year.  Most are less than 100 square inches varying in height from a couple of inches to around ten inches.  Most are made of steel plate, used steel tools and formed pieces like angles and channels that are joined by MIG welding.  Added to some sculptures will be wood or pieces of acrylic.  The wood and acrylic may be adhered to the steel with screws or rivets or epoxy. A couple like the one below as no steel, just wood and acrylic resin.

    This piece is a composite of 2 x 4 scraps – one kept silver from weathering – with added scraps of poured acrylic resin, dowels, and bamboo.  I really didn’t have an idea of what it was going to be, I was just creating from scrap and constantly testing component forming on a band saw and disc sander and drilling dowels for the legs then checking composition of elements on top and adding bamboo antennae or feelers.

     

    A friend of mine, Kim Krech had seen some of these at a party and was curious about them.  I told her I had made up a story about one of them, the piece pictured below.   She asked if I could come by Bellevue Community College and talk about this and other sculptures and architectural models in the context of concepts to her design students who are trying their hand at early idea models. I agreed I would.  More posts on the progress of the dozen sculptures will come in the following months.  Double click on the image below for a larger view.