Archive for the ‘Welding’ Category

Welding cart and construction

Sunday, April 7th, 2013

 

If you buy a new piece of equipment it usually demands some additional tools and equipment.  Here is a list I personally use to make my welds safe for me and effective for the finished piece:

 

Specialized wire cutters to snip off the correct length of wire, a grinder and a portable metal cutting bandsaw.

Protective leather gloves, a mask for particulates and gasses, a cotton cap, a self-darkening welding helmet and a tank with carbon dioxide/argon mix shielding gas for cleaner welds.

A variety of Vise-grips, crecent wrenches, clamps, magnetic holders. There is much more, but these are the basics.

 

Storage for these usually requires a place for the tools and tool boxes for the smaller pieces and expendables.  For convenience a welding cart is a great way to get this family of welding equipment to a welding area and back to its storage area.

You can buy a commercial cart for all of this equipment, but I chose to take the long route and make my own.  I sized this cart to take another tank of gas for stainless steel or aluminum and an additional adjustable shelf for more tools and sized the top for room for another welder or plasma cutter.  I also used my favorite locking 4″ casters from RH Brown.

 

Half way through build

Half way through build

Notice extensive use of magnetic corner jigs

welding cart build 2

welding cart build 2

Nuts welded to over size holes in square tubes for adjustable shelf

Cart

Cart

Weldable cast chain hooks and before wheel attachment

With wheels

With wheels

Ready for welder and tank

Main ingrediants

Main ingrediants

Ready for tool boxes, band saw and clamps



New sculpture tool and cart

Saturday, March 23rd, 2013

 

Taylor Art House has acquired a new tool for joining steel, a Miller 211 MIG Welder.  My neighbor down the street let me borrow his suitcase MIG welder for several months last year, gave me a hour of lessons, showed me how to set up the shielding gas, how to prepare steel for welding and then how to  “hot glue” pieces of steel.  I got so enamored with the process, I bought my own and hope to have some pieces for the PUP show at Phinney Center Gallery in April 2013. Included are photos of a SketchUp model of a welding cart, the MIG welder and cart pieces read to weld.

    Welding cart drawing

    Welding cart drawing

    Cart drawing - Dimensions and quantities written over SketchUp model printout

    Welding pieces

    Welding pieces

    Cart pieces - 1 x 1 x 1/16" square tube sections cleaned and ready for welding

    MIG welder

    MIG welder

    New Miler welder - right out of packaging.

     

     

     

     



    Welding Comes to Taylor Art House

    Thursday, April 19th, 2012

    I mentioned to a neighbor that I wanted to buy a welder.  He said that he was very busy at work and would let me use his MIG suitcase welder to see how I liked it.  He gave me several examples of how the welder worked and let me at it.  One of my first projects was to make this group of steel “mechanical fingers” out of scrap to help hold pieces together with concentrated weight where clamps are not practical.

     

    Shots show experiments with spot welding, welding lines and multiple weld passes. Some of the welds have been ground recently.

     

    New steel works will be in the 5 x7 and 9 x12 sizes similar to the ceramic works and mixed media of those scales.

     

    Square clamp finger thumbnail
    Back flat weld thumbnail
    Recently made mechanical fingers in use for welding hex on third finger legs thumbnail
    Hex jigs thumbnail
    First hex connector weld thumbnail
    Mechanical steel fingers thumbnail
    Square clamp finger

    Square clamp finger

    Before weld, "nail holder" on bar

    Back flat weld

    Back flat weld

    Two simple spot puddles on first side of bar to back channel legs

    Recently made mechanical fingers in use for welding hex on third finger legs

    Recently made mechanical fingers in use for welding hex on third finger legs

    Notice the heavy pipe wrench on top of the fingers for added weight.

    Hex jigs

    Hex jigs

    Use anything you have to hold work, love those magnet holders.

    First hex connector weld

    First hex connector weld

    Pretty!

    Mechanical steel fingers

    Mechanical steel fingers

    Three fingers welded up before grinding